16 Years of experience in one-stop service
Our company's production capacity is rooted in our commitment to sustainability, achieving green manufacturing throughout the entire process-from raw materials to finished products.Joy Crown's production capacity depends not only on the size of its factory but also on a comprehensive system built on advanced hardware, technology, supply chain management, and certification systems.
Whether you are a retailer, distributor, or private label partner, our advanced production capacity ensures timely delivery, consistent quality, and the flexibility to meet your unique needs.Joy Crown is at the forefront of wet wipes manufacturing, redefining OEM industry standards through innovation and efficiency.
1. Core Production Hardware and Capacity Indicators
- Number of Production Lines and Automation Level: We operate over 40 fully automatic and semi-automatic production lines, with an annual non-woven fabric production capacity of 280,000 tons.
- Annual Production Capacity: We produce up to 40 billion wet wipes annually, covering a full range of products including folded wipes, roll-type wipes, and individually packaged wipes.
2. Technology and Process Capabilities
- Substrate Treatment Technology:
Raw Material Compatibility: Our production lines allow for flexible and precise parameter adjustments to accommodate different biodegradable materials-each with varying thickness, strength, and absorbency-ensuring stable and efficient production.
Nonwoven Fabric Process: Our factory also has the capability to produce environmentally friendly spunlace nonwoven fabrics, giving us greater control over raw material quality and sustainability.
- Solution Formulation and Filling System:
Preservative System: We possess the technical expertise to develop mild, effective, and environmentally friendly preservative formulations.
Precision Filling: Our advanced equipment ensures accurate and consistent liquid content in each wipe, avoiding waste and ensuring uniform quality.
- Packaging Solutions:
Biodegradable Packaging: We can provide biodegradable packaging materials, ensuring the product's environmental friendliness extends beyond the wipes themselves.
Sealing Technology: Our sealing process guarantees that wipes remain moist and hygienic throughout their shelf life.
3. Supply Chain and Raw Material Control Capabilities
- Raw Material Inventory and Stability: We maintain a diversified supplier system to ensure stable sourcing and continuity of production, even amid market fluctuations.
- Vertical Integration: Joy Crown has established a fully integrated industrial chain, encompassing fiber production → nonwoven fabric manufacturing → finished wet wipe processing.This vertical integration provides stronger control over cost, quality, and delivery timelines.
4. Quality Control and Industry Certification
- Quality Control System:
ISO 9001 (Quality Management System): Ensures standardized and traceable production processes.
GMPC (Good Manufacturing Practices for Cosmetics): Essential for personal care wet wipes.
In-House Laboratory: Capable of testing the physical properties (strength, softness) and microbiological indicators of raw materials, semi-finished, and finished products.
- Product Certification:
Compostability Certifications: OK compost INDUSTRIAL (EU Industrial Compost Standard); OK compost HOME (EU Home Compost Standard – higher level); ASTM D6400 (U.S. Industrial Composting Standard)
Raw Material Sustainability Certifications: FSC (Forest Stewardship Council): Ensures sustainably sourced wood pulp. OEKO-TEX® Standard 100: Confirms that the product is free from substances harmful to human health.
Nonwoven Production Line
Double carding TT production line
Double carding high- speed production line
Single carding high-speed production line
Semi-cross spunlaced production line
CAC Sandwich Spunlaced Nonwoven Production line
Cotton spunlaced nonwoven production line
Spunbonded nonwoven production line
Spunmelt nonwoven production line
Composite nonwoven production line
Manufacturing Capability Advantages
Superior Manufacturing, Green Future
As a leading manufacturer of green and environmentally friendly personal care and cleaning products, Joy Crown Company is committed to deeply integrating cutting-edge technology with sustainable development principles.
We focus on the R&D and production of biodegradable wet wipes, establishing a complete industrial chain covering raw material traceability, intelligent production, and quality control. Our goal is to provide customers with product solutions that combine outstanding performance, ultimate safety, and genuine environmental friendliness.
1. Forward-Looking R&D and Raw Material Strategy
We recognize that true biodegradability begins at the source. Therefore, we have established a rigorous green raw material procurement and R&D system.
- Diversified Environmentally Friendly Substrate Library:
We have a mature supply chain that allows flexible use of various internationally certified biodegradable fibers as wet wipe substrates, including but not limited to:
– Sustainable bamboo pulp fiber, naturally antibacterial, soft, and durable;
– FSC-certified wood pulp fiber, sourced from sustainable forests;
– Organic cotton fiber, extremely skin-friendly and hypoallergenic; and
– Polylactic acid (PLA) fiber, derived from renewable plant resources such as corn and sugarcane.
Our R&D team can customize substrate solutions based on product positioning (e.g., premium baby care, high-efficiency cleaning), ensuring optimal balance between softness, strength, and biodegradability.
- Environmentally Friendly Formula Technology:
Our laboratory focuses on developing "green" soaking solutions using mild, natural surfactants and plant extracts for moisturizing and soothing effects. For preservation, we avoid traditional harsh preservatives, adopting gentle and effective eco-friendly alternatives to ensure safety without compromising biodegradability. We also provide customized formula development services to meet the market's growing demand for additive-free, all-natural products.
2. Intelligent and Large-Scale Production Base
Our production base is equipped with industry-leading automated equipment and intelligent manufacturing systems, providing an efficient, stable, and hygienic production environment.
- High-Speed Fully Automated Production Lines:
We operate multiple fully automated wet wipe production lines running at hundreds of wipes per minute, achieving an annual capacity of several billion wipes. We handle both domestic and international large-scale orders, ensuring stable and on-time delivery. The integrated process includes substrate unfolding, precision folding, quantitative filling, and sealed packaging, minimizing manual intervention and ensuring consistent hygiene and quality.
- Flexible Manufacturing Capabilities:
Beyond standard folded and roll-type wipes, our lines offer high flexibility to produce individually packaged wipes, tub-type wipes, and extra-large cleaning wipes-meeting diverse market demands from personal care to industrial cleaning.
- Sustainable Packaging Solutions:
We adhere to a comprehensive environmental philosophy, offering recyclable PE materials, bio-based PLA packaging films, and FSC-certified paper packaging. This ensures environmental sustainability throughout the product lifecycle and helps clients enhance their green brand image.
3. Comprehensive and Rigorous Quality Assurance System
Quality is the lifeline of our enterprise. We have established a complete quality control system covering the entire product lifecycle.
- International Standard Certification:
Our production management system complies with ISO 9001 international quality standards. For cosmetic-grade wipes, we strictly follow GMPC (Good Manufacturing Practices for Cosmetics) to maintain a clean environment and standardized processes.
- Advanced Testing Capabilities:
We maintain an independent quality testing center equipped with advanced instruments. Every batch of raw materials undergoes rigorous physical (absorbency, strength) and microbiological testing before entering production. During manufacturing, we perform random inspections on semi-finished and finished products, testing indicators such as liquid content uniformity, cleanliness, pH value, and preservative efficacy to ensure product safety and reliability.
- Traceability System:
A comprehensive traceability system links each product to its raw material batches, production lines, and manufacturing dates, enabling precise and rapid quality tracking and recall if necessary.
4. Certifications and Fast Turnaround Time
- Authoritative Biodegradable Certifications:
Our core products have passed internationally recognized third-party certifications for compostability, safety, and sustainability, providing strong evidence for their environmental integrity.
- Timely delivery:
With streamlined processes and efficient logistics, we ensure one of the fastest delivery speeds in the industry. Whether for small or large orders, we guarantee timely delivery.
Wet Wipes Production Line
Production line of 80-piece(40-200 pieces) wet wipes
Production line of multi-piece (5-30 pieces) wet wipes
Production line of three-side sealing single piece packing
Production line of four-side sealing single piece packing
Production line of ultra-mini (5-8pcs) wet wipes
Production line of canister wet wipes
Welcome to visit our factory
At Joy Crown, we are more than just a wet wipe manufacturer-we are your trusted partner in sustainable development.
Through forward-looking environmental R&D, intelligent large-scale manufacturing, strict quality control, and authoritative biodegradability certifications, we provide high-quality, customized biodegradable wet wipe solutions to customers worldwide.
We sincerely invite you to visit and cooperate with us to promote green consumption and contribute to the sustainable future of our planet.
Quality Assurance
Our company's quality management system for biodegradable wipes is a closed-loop process-from source certification and process control to end-user verification.We view ourselves not only as a manufacturer but as a responsible environmental steward.By implementing standards that exceed conventional requirements, we produce truly sustainable, high-quality biodegradable wipes, building a strong brand reputation and core competitiveness in the era of green consumption.
Raw Material
From reliable suppliers
Third-party testing reports and sustainability certifications are available
The solution composition is environmentally friendly, and the formula is mild
The pH value is close to that of skin (4.5-8.5), and it is non-irritating
Passing the preservative challenge test
Production Process
Workshop reaches a certain cleanliness level
Microbial and particulate matter contamination is reasonably controlled.
Precisely controlling the solution mixing ratio, stirring temperature, and time ensures the solution is uniform and stable.
Sealing strength testing is conducted; the packaging is secure
Finished Product Performance
It is not easily torn or shed during use
Softness and strength are reasonably adjusted according to the intended use;
Microbial index testing is conducted; Residual harmful substances are within safe limits
Degradation conditions and processing instructions are clearly stated on the packaging.
Biodegradability Verification
The degradation rate exceeds 90% within a certain time period (e.g., 180 days).
The ability of the material to decompose into fragments during composting is regularly assessed.
Ecotoxicity testing ensures the safety of compost products.
Authoritative certifications: OK compost INDUSTRIAL and OK compost HOME
Environmental Management
| Temperature control range | 18 - 26℃ | Dust particle(≥ 5μm) | ≤ 20000 |
| Humidity control range | 45%- 65%RH | Space ozone disinfection concentration | ≥ 10ppm |
| Humidity control range | ≥ 15times | Sedimentation bacteria | ≤ 10cfu/ dish |
| Differential pressure for non-clean areas | ≥ 10Pa | Phytoplankton | ≤ 500cfu/ m³ |
Why Choose us
By choosing Joy Crown, you gain not only high-quality wet wipes but also a trustworthy, mutually beneficial strategic partner-helping you earn long-term consumer trust in a competitive global market.
Authentic and Reliable Environmental Core:
Sustainable Raw Material and Product Traceability; Internationally Recognized authorities; We offer PLA packaging or FSC-certified paper packaging options. By paying attention to every detail, we minimize environmental impact throughout the entire product lifecycle.
Solid and Reliable Quality Foundation:
Our fully automated production lines and annual output of hundreds of millions of wipes easily accommodate both initial orders and rapid demand growth, ensuring stable delivery schedules and a secure, reliable supply chain.And We also have a strict quality control system to provide consumers with high-quality wet wipes.
Flexible and In-Depth Cooperation Model:
From base material selection and formulation development to packaging design, we provide robust customization capabilities. This helps you create distinctive, competitive products rather than standard market offerings.Our R&D team provides continuous technical support, collaborating with you to develop new products that align with emerging market trends. This deep cooperation helps your brand maintain a leading edge in a rapidly evolving market.
Reliable Logistics and After-Sales Support:
With a stable, transparent logistics network and efficient, professional after-sales service, we ensure every collaboration runs smoothly-protecting your business interests and customer satisfaction.This provides more comprehensive, detailed, and efficient management support, enabling visualized production control and full-process traceability-from sales orders to manufacturing-achieving intelligent production management and dynamic order tracking.
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